Important Terminology of Liquid Filling Machines

The use of liquid filling machines can be best seen in pharmaceutical and food/beverage industry where liquid items need to be filled in the bottles. The bottles can be made of plastic or glass. The machine will fill the liquid inside the bottle in a safe and accurate manner so that every bottle can have a similar quantity of liquid inside it. The other name of this type of machine is filler. There are some fillers can be used to fill the pouch, jars or containers instead of bottles and that depend on the type of product. There are some important terminologies that are closely attached to the liquid filling machines.

Liquid Filling Machines

Injectable Volumetric Liquid Vial Filling & Rubber Stoppering Machine

The Injectable Volumetric Liquid Vial Filling & Rubber Stoppering Machine is perfect for the Round Vials with the optimum speed of 120 Vial/minute. However, the nature of the liquids can determine that speed. Apart from that the Fill Volume as well as the Vial’s Neck Size also matter when the speed is measured. Generally, such machines have stainless steel finish along with the machine frame structure. The Rubber Stoppering System can ensure the proper placement of the stopper to ensure the safety of the liquid inside the bottle or the jar.


Injectable Volumetric Motion type Liquid Vial Filling & Rubber Stoppering Machine

This machine also works similar to the above mentioned one. However, the motion type feature makes it more user-friendly and effective in terms of filling the liquid without wasting time. The machine comes with an exclusive and accurate motion filling system. The advanced Filling Nozzle can move with Vials at the time of the filling process without having any stoppage of the Vials. The machine has automatic infeed and exit of vials.

Volumetric Liquid Filling Machine with Capping or Plug Pressing

Volumetric Liquid Filling Machine with Capping or Plug Pressing is the machine which is suitable for bottles and vials that have a round or flat shape. The machine generally has the speed of fill 40 bottles or vials per minute. Nonetheless, the type of the liquid, fill volume, diameter of the bottle neck and the type of plugging can determine the speed in most of the cases.

Single / Multiple Heads (Two, Four, Six, Eight, Twelve) Bottle Filling Machine

Like the above-mentioned machines, this one also on mainly volumetric principle. The machine has diving nozzles. The main drive of the machine consists A/c motor along with a synchronized variable A/c Frequency Drive.

Rotary Monoblock Volumetric Liquid Bottle Filling & Capping Machine

This type of machine is mainly suitable for flat, square, round and oval shaped bottle. This machine can ensure the high level of production with full accuracy.

16x8X8 Head Rotary Volumetric Liquid Filling, ROPP & PNP Screw Capping Machine

16x8X8 Head Rotary Volumetric Liquid Filling machine means The Automatic Rotary Monoblock 3 in 1 Volumetric 16 Head Filling with 8 Head ROPP Capping and 8 Head Pick and Place Plastic Screw Capping Machine. The machine can help you to fill 150 bottles per minute. The rotary operation can ensure the smoother movement of the bottles.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

 

Current and Future Direction of Packaging in Pharmaceutical Industry

Continuous innovation in manufacturing and packaging has led to rapid development of new products and technologies aimed at increasing and enhancing efficiency. There has been constant innovations in pharmaceutical packaging such as blow fill seals, plasma impulse chemical vapor disposition (PICVD) coating, snap off ampoules, unit dose vials, two in one prefilled vial design, ready filled syringes and child proofing.

Areas of innovation

Safety, threat of contamination and counterfeit prevention, cold chain compliant packaging, patient compliant, and regulatory factors have  been areas that have driven improvement in innovations of packing.


Administration methods

The traditional administration methods have been;

  • Oral tablets and capsules ; packed in forms of blister packs or in plastic bottles
  • Powders , pastilles and liquids  are also orally taken,

New administration methods have emerged such as intravenous administration, Inhalation and transdermal methods. These new techniques have necessitated newer packaging methods to be developed for these techniques.

liquid bottle filling machine in pharmaceutical-industry

Liquid Filling Machines

The need to develop products that can address various market requirements has been an area of focus among many manufacturers. New products such as nutritionals require varying dosages in packaging and equipment must have the ability to deliver these quantities. These functional expectations of the manufacturers including logistical processes, easy pouring, and handling have continued to drive new trends. Some important developments include liquid filling machines for both bottles and poaches, nonstop film change, pouch dispensers and poach cutting machines.

Vial Filling Machines

Focus has been improving flexibility, reliability and efficiency, reducing risk of contamination and eliminating personnel exposure to potent chemicals. Lengthy transfer piping (requiring cleaning and validation) are being replaced by simple mounting of pre sterilized tubing sets. vial filling machines carriers are also designed for wider range of bottle diameters, which reduces cost of spare parts, reduces changeover time.

Liquid Bottle Filling Machines

Currently, there has been the development of two in one vial multi chamber dispensers, which involves packaging of the main product followed by a separate packing line for dilution water, meant to mix with product during product usage.

There has also been advancement in machine controls through use of programmable logic controls, and inclusion of safety devices. Inclusion of automatic hopper level control provides faster change over time.

Volumetric Liquid Filling Machine

While these equipments can pack a wide range of viscosities and temperatures, usage with shear sensitive fluids may pose certain challenges , most common being particles getting trapped between the piston and the cylinder. These have been substituted with diaphragm pumps as well as peristaltic pumping systems

Rotary Filling Machine

There have also been improvements in levels of automation with rotary filling machines modified to be able to pack paste products as well as granulated and powdered products.

Conclusion

With a rapid increase in self-administered medications, most delivered through injections, there has been a growing need for patient friendly packaging systems that must ensure safety during transport, tamper evident, and difficult to counterfeit. Equipment manufacturers have also responded with advanced systems that comply with dosing accuracy, safe and efficient in handling.

The market also requires accurate traceability systems that can help track the product throughout the supply chain.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

 

 

Demand and Recent Hike of Pharmaceuticals in African Market

Africa is one of those countries, where the growth of pharmaceutical market is still achievable. Recent studies have indicated that the medical market in Africa has jumped from a $4.7 billion score to $20.8 billion within a year’s span. Well, this is not a stagnant mechanism, as it is still on the increasing scale. Some predictions indicate that this hike is about to reach the $40billion mark within 2020. This seems to be good news for the MNCs and other medicated firms. What about the people? Are they looking for a growth in pharmaceutical actors? Definitely, yes! This hike has been great news for patients, for whom, medicines were inaccessible previously.

demand  pharmaceuticals in african marketDriving features behind the growth

The hike pharmaceutical market in Africa is a continuous procedure and it not likely to stop. Between the time span of 2013 and 2020, it is forecasted that a 6% growth will take place in prescription drugs, followed by generics at 9%. On the other hand, there will be another rise of 6% in over the counter medicines and 11% of medical devices. There are three major factors, which are driving this flow forward; urbanization, healthcare capacity and business environment. These three are the reasons behind high demands of medicated drugs in this belt.

Learning more about healthcare capabilities

If you go by the time from 2005 to 2012, you will be pleasantly shocked to know that Africa has already added 16,000 doctors, 70,000 hospital beds and 60,000 nurses in its sector. It is enough to prove that healthcare provisions are becoming more effective through some amazing initiatives. Now, the medical centers have divided their workers into specialist nurses, anesthetists and physiotherapists. To help them in their various works, rise in pharmacological department is now more than a necessity. Furthermore, the introduction of groundbreaking delivery module helps in increasing the capacity quotient.

Defining urbanization over here

The population of African belt is undergoing massive shift. It is predicted that by the end of 2025, 2/5 of the economic value will come from only 30 cities, comprising of 2 million people. Out of these 30 cities, 22 will have their GDP in an excessive amount of $20billion. Cities will supposedly enjoy proficient logistic infrastructure along with additional healthcare capabilities. Urban households will be in huge power, leading to rise of medical centers, prescribed tablets and drugs. They can easily adapt to the scientific changes in pharma department, leading to an overall hike of this industry.

Chalk in the business environment

For a supportive business environment, African government has introduced import restrictions and price control for encouraging domestic drug sectors to grow and make their individual names. Moreover, the departments must have country specified labeling for reducing parallel imports and counterfeiting. It has further tightened up the laws on wholesale, import and retail margins. Meanwhile, in the pharmacological department, the chains are rather consolidating and manufacturing departments are expanding. These points are some glowing examples of pharmaceutical demands in African market. Furthermore, the joint ventures and partnerships are enough to mark this expansion as a memorable experience.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

Significance of Machines in Pharmaceutical Products Development

Pharmaceutical product development gears have their own significance in the world of medicines and tablets. The components are the result of complex chain reactions where the apparatuses meet the functional demands and design the products as per the requirement. The developments of medical products often involve several processes which are essential for the quality assurance of the items that are made through it.

In the steps of developing the drugs, the equipment has their special relevance and the manufacturers are now highly relying on cost effectiveness as well, that is being brought about by the equipment in integrated and managed sequence. The strategy of Medication Company has always been to deliver products that will satisfy most challenging requirements of the market. Thus, in this curative market, there are requirements for low maintenance flexible systems which are corrosion proof at the same time. This will ensure that integrity of valuable sample and products during operation is preserved.

One of the most talked about machines in the drug world is the solvent evaporation system that has high performance characteristic, meeting the specifications of medicines and drug development companies.

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Relevance of Packaging Machines

Another important factor that involves the development of medicinal treatments and medication company is the pharmacological wrapping. The system of packaging involves steps that will safely and securely handle curative goods, protecting them from contamination and also prevent microbial growth.

Packaging is thus, considered a critical process in the therapeutic industry and tackles the instruments that are designed to meet regulatory compliance. Moreover, this packaging equipment is supported by advanced technologies that will manage the cost of production and also meet various post production demands of pharmaceutical machinery yields in different forms like Tablets, Capsules and Syrups.

Benefits of the Latest Technology

The gears are now supported by the latest technologies which are accepted globally for wrapping of medicinal and pharmacy yields. Associated advantages of these goods are as follows,

  • There is reduction in head-space of wrapping.
  • Reduction is potentially taking place in the secondary container
  • Support is also taken from yields that are based on high functionality
  • Delivers secured and protected machine solutions
  • It also helps in preserving the quality of yields that are packed inside.

machineIntroduction of Robotics in Packaging Medication

Automated or robotics packet is being introduced in packing prescription drugs making the process fast, accurate and also covering mass production of any type of pills. There are ranges of robotic equipment that are used for packing medical supplies such as checkweighers, horizontal form fill and seal palletizers. It is also based on different size of containers.

Robotics for Checkweighers

For checking the accuracy of medication packing, checkweighers are amongst the significant equipment that has integrated with robotic wrapping. Machines which are driven by power of Robotics ensure that filled pack of medicines is maintaining consistent weight even when packing is in progress.

There are label applicators and bulk product conveyors, which are driven by robotics for meeting compliance solutions. Thus, these are some of the factors that are not only making the production process simple, but are also helping to meet consumer demands.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

World Research Study on Pharmaceutical Industry

As the saying goes, health is wealth. People need to keep their bodies in perfect shape in order to perform optimally, become successful and prosperous. The pharmaceutical machines and drugs help us achieve complete bodily, intellectual and social wellbeing.

Nature of research in pharmaceutical industry

Research in this field encompasses three main areas. First, biopharmaceutical researchers are always looking for new cures for diseases. At an average the FDA approves over 50 new drugs in the USA each year.

At a global scale, over 7000 new drugs and molecular entities are discovered. Many large and medium firms support R&D activities and spend over $100 billion annually. Figure 1 below shows the annual spending for pharmaceutical R&D in $billion.

pharmaceutical packaging machine and export marketSecondly, a lot of research is done on developing generic drugs. These are bioequivalent of the branded drugs and resemble the drug in terms of performance, strength, dosage and pharmacokinetics. They save customers billions of dollars and are available after patent period lapses.

Research in pharmaceutical machines

Thirdly, a lot of research is being done on drug manufacturing techniques, aseptic handling and packaging. This is essential in ensuring that drugs are produced and packed as required. Engineering superiority, quality, aseptic processes, low cost manufacturing and packaging, application of latest’s cutting edge technology are critical factors driving innovation in pharmaceutical machines.

Extensive research is being done on ways of improving machines used in tablet making, tube filling, liquid filling and labeling. In the liquid filling machine, new innovative machines for high speed bottle filling and cap sealing, volumetric filling machines, twin head volumetric filler, stirrer, homogenizers, ampoule filling and washing equipment, stickering machines, gumming and other machines are being developed.

In the tablet sections, state of the art machines such as granulators, octagonal, double cone blenders, mechanical shifters, tablet counting and polishing and packing machine are be developed.

Global pharmaceutical packaging machine trends and forecast

The global pharmaceutical machines industry is expected to continue growing and reach $8.25 billion by 2022 and is expected to grow at a CAGR of 9.6% annually. In 2015, the demand for aspect packaging machines grew by 8.4% and had an annual sale of $3.4 billion. This growth was mainly attributed to the rapid growth in biotechnology based drugs, tablet and aseptic liquid filling requirements. In addition, innovations in dose delivery methods such as use of ampoules, vials, pre-filled syringes and pre-mixed solutions are expected to increase devise requirements. Aseptic filling, sealing and labeling accounted for most of the pharmaceutical equipment sales.

Most research and development in packaging can be attributed to the need to have high quality standards, strict health regulations and reduction of packaging costs.

In Europe, Germany leads in production of these equipments and large manufacturers such as Bosch account for 15% of the total global sales. Germany pharmaceutical products sale was valued at $32.72 billion in 2015.

The Indian pharmaceutical machinery market is expected to increase to $1.78 billion by the year 2020 as compared to $920million in the year 2015. Since India is a leading manufacturer of generic drugs, the domestic utilization of these machines is set to increase as more drugs are demanded. Locally, the market is expected to grow by 14% CAGR.

India remains the world leading producer of generic drugs and the major vaccine source for 150 countries in the world. 70% of all revenues from phrama come from generics, 21% from OTC and 9% from patented drugs. The drug industry is expected to grow from $9.3 billion to $19 billion in 2018 and this means more machines are required.

Export market for aseptic filling and packaging equipment

Germany is the leading exporter of phrama equipments which accounts for $7.5 billion dollars. It account for 15 % of the market share. China is a leading producer and consumer of manufacturing and packaging machines.

Indian pharmaceutical packaging machines cater for local and international market. At a local scale, over 800 machines are used to manufacture and pack products. At an international level, machines are exported to countries such as USA, UK, Middle East and Europe. This demand is expected to increase over the next 5 years as more drugs are demanded. The demand in the developing world is also set to increase as more drug producers are being licensed.

Demand for full packaging lines

Most pharmaceutical machines come as complete product lines to ensure compatibility and interoperability. Therefore, the demand for full lines is set to increase with need for filling, sealing and labeling devices.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

Applications of Different Types of Capping Machines in Pharmaceutical Industry

When it comes to making a particular product secure, there is no denying the fact that the cap on the bottle takes full responsibility for it. This issue becomes more crucial while dealing with a medicinal. The lid acts as a barrier between the purity of the elements and unwanted pollution of the environment. To make this happen successfully, the modernization of the world brings you the vial capping machine.

capping machineThe pharmaceutical companies deal with the product that contains delicate components, and this is why, it is crucial for sealing them perfectly inside the sterilized bottle. Organizations, which deal with medicines, always trust the efficient coveringgears.

Various Organizations And Objects

There are various agencies in the market, which are capable of offering the purposeful mechanisms which provide superior quality of a product. The synchronized engine can be found, if you search hard for it, from the right organization. Sorting out your needs is the chief thing to do so that getting a clear picture of the expectation will lead your anticipated device.

The Products

Gather knowledge about the various topping machine that will help you to deal with the process in a better way. The segments of technologies are easily understandable, and those are:

  • Vial Coating Machine: In every genre of medical science, there is a requirement of Vial or the small bottle. The synchronized single drive machine possesses the power of clutch system which prevents the breakage of vial.
  • Screw Capping Machine: With a varying speed, screw capping machine instrument is considered to be suitable for different sizes of container. It comes with an efficient clutch system, which prevents the jamming and the splintering.
  • ROPP Capping Machine: Having ability to take the 32mm of cap size, it allows the conveyor height to be 850-900mm, and the least change-over time makes it alluring to use for the organizational purpose.
  • Single cap Semi-automatic Capping Machine: The device of this engine is known for its heavy duty mechanism, and offers number of bottles per minute. From aluminum to plastic cap, this contraption helps to put the cap in the right place.


Associating With The Right Company

Searching for the right company is the primary thing to do when the concern is securing the pure essence of that medicine. You need the machine retains high speed, and handle the glass containers delicately. Opting for the company who offers you large range of proficient purpose at a convenient price, is the one you should opt for. While choosing for the right appliance, you need to make sure that the company offers you the guarantee of the item. A crystal clear understanding of this current industrial market is required so that you can get the item which you desired for.

Look for the company, which will offer you both the single head and multi-head capping machines and those have the capability to meet your satisfaction. Make sure you get a chance to meet the expert from the organization so that you will get a clear idea about the implementation of machineries. You can get assistance from a skilled professional to understand your needs.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

Required Precautions for Vial Washing, Filling, Capping & Labeling

Vials comprise of small containers of different shapes and sizes that are filled with liquid or powder medicines. They are extensively used in pharmaceutical and agrochemical industries to store medications for human, crops and animals. New and recycled vials must be thoroughly cleaned and decontaminated to avoid the risk of bacterial or other pathogens that can cause secondary illness to the patients.

Vial washing precautions

Vial washing must ensure that depyrogenation is achieved. If not, contaminants in the washing process produce pyretic reactions to animals and humans. In addition, failure to clear all bacterial pyrogen such as exotoxins and endotoxins cause various diseases and fever to the consumer.

Safety precautions and cGMP standards must be applied in the washing process. First, these vials must be decontaminated through sterilization and depyrogenating tunnel. These tunnels heat vials to high temperatures eliminating most germs. This is followed by washing process that further eliminates process dirt and other pathogens.

It is important to eliminate contact with human hands which carry many bacteria, pathogen and viruses. An automatic machine prevents most contamination. The washing parts and vials must not come to contact with the environment as due to dirt, bacterial and other contaminants. Sealed washing environment is therefore very important.

The washing process must be carefully controlled to ensure aseptic cleaning. The nozzles or needles used to clean must enter to the glass bottle and spray the required cleaning materials to all parts of bottle before, rising and drying. The tanks used to store cleaning agents must be aseptic to prevent contamination. Each washing station must be independent to avoid cross contamination. Washing and drying must be done in stages as specified in current good manufacturing process (cGMP).

Another important precaution is the materials used to manufacture the cleaning parts. The material must resist corrosion from air, water and the cleaning chemicals. When these parts are corroded, the vials may end up with small metal fragments which can react with the drug and cause contamination. These must be made using high quality stainless steel.

vial-washing-filling-capping-labeling

Precautions in filling

The vial filling machine processes encompass both liquid and powder filling. The major precaution is to ensure that the vials are filled with the right quantity of medicine. The pistons, augers must be carefully calibrated and validated to ensure they fill the right amount. Precaution must be taken to ensure that the process is automatic to reduce human and environmental contamination. Parts in contact with vials should be made of stainless steel.


Precautions in capping

Like the washing and filling, aseptic conditions must be maintained by ensuring that there is minimum contact with human hands and environment. Therefore automatic machines are preferred to manual types. The vial capping machine must also provide a 100 % leakage proof seal that does not allow penetration by air, water, pathogens and other pollutants.


Precaution in labeling

The vial labeling machine process is the last operation. Since the machine labels different products; an important precaution is that the right label is used. A wrong label could cause a disaster as patients will be given wrong medicine making their disease worsen while the drug creates a negative reaction due to overdose. In addition, contact parts must be made of materials that resist corrosion.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

Present Challenges in Pharmaceutical Products Filling

Amongst the various industrial sectors of the country, the pharmaceutical industry acquires a distinguished spot. Moreover, it accounts for a major share of the nation’s revenue. Therefore, you simply cannot deny the unparallel significance of this particular sector. Pharmaceutical product manufacturing and processing encompass quite a few processes.

Mostly, all these products are available in two significant forms. You can get your dosage either in the liquid or the solid form. So, whenever you require a doctor-prescribed dosage, you will either have to purchase in the form of tablets and pills or as tonics.

Considering both dosage forms

As mentioned earlier, medicine manufacturing sectors need to perform quite a few significant operations to deliver the end-products. And product filling happens to be amongst the most crucial functions, in this context. While discussing pharmaceutical item filling, there is a need for considering both the forms.

There are liquid filling requirements along with powder filling needs. Both the procedures constitute the dosage filling processes. However, the procedures are not that easy, as they might sound. Rather, there are some challenges faced by pharmaceutical professionals while executing product filling.

Follow the article for some more information on the topic and the probable ways of mitigating the major issues in product filling.

Pharmaceutical Products FillingCapacity to Accommodate

Product filling projects encompass crucial operations such as filling, capping, sealing, and labeling. A major challenge faced in this particular technique is the availability of filling containers according to the nature of the product. Your pharmaceutical item can be viscous, free-flowing or even semi-viscous in nature. Therefore, the liquid filling equipment must be capable enough to accommodate any product.

Possibilities of Contamination

The procedure of medical product filling will be quite tough to execute in contaminated environments. In most cases, the process is performed in polluted environments without perfect safety. Well, this truly is a significant difficulty faced by medical dosage filing professionals. Although sterile working ambiances will prove to be the best shots, it is not always necessary to have one for product filling. Ensuring a cleaner ambiance will be more than enough.

Need for Precision

Apart from the ones mentioned above, medical dosage filling processes require perfect precision. Any discrepancy in this regard will directly result in the spillage of precious pharmaceutical dosages. Therefore, by all means, you must opt for the Powder Filling Machine with unique specifications. Precision is a significant issue of concern. And you must leave no stone unturned in opting for machines with optimum filling accuracy.

Identifying the Solutions

So, after gathering profound knowledge of the prime difficulties faced during product filling, you will have to discover the ways of overcoming them. Investing in the highly functional liquid and powder filling equipment will prove to be a great decision, in this case. Associating with the market-leading manufacturers will offer great help as you will get top-quality machines with them. Some of the major advantages of best machines are as follows:

  1. Top-quality equipment offers perfect item filling with great speed. The procedure occurs at a rapid pace, and the machines can accommodate an extensive range of pharmaceutical materials.
  2. Compact designs and easy change-over facilities ensure proper filling of dosage, thus eradicating possibilities of material spillage.
  3. Ergonomically designed filling units, which are quite easy to maintain and clean too.

Although there are quite a few hurdles faced by product filing experts, a highly functional machine can mitigate the issues to a great extent. Therefore, it is imperative to identify and then solve the major issues, in this context.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

Making the Filling Industry Eco Friendly

Brief light on Filling equipments and their technologies

The story of the filling equipments is interesting. There are a variety of products like pastes, powder, chunks, chips, liquids etc which cannot be wrapped but filled into packets. This is when filling equipments come into picture. Different types of filling machines are used for packing of such variety of non wrappable products. The filling machines range from small scale tabletop versions to large scale production line having high speed technologies even with rotary fillers. Within the categories of the available equipments, different choices are given by the market so that you can have the exactly right machine for your industry.

Problem with present technologies

Liquid packaging is becoming a burden on environment as the various techniques that are applied to ensure product safety and waste management are not eco friendly. One of the main problem is not having proper investors for applying advanced techniques which can reduce the power consumption and switch to a more friendly and renewable method. Effective recycling methods and optimizing energy logistics are not carried out efficiently. Considerable amount of time is given only on analyzing and calculating the impact on the environment rather than implanting the required measures. Some of the main problems can be co2 emission, deterioration of the machine, inadequate recycling process, product waste etc.

Steps taken for an eco friendly filling industry

Precautional steps are being taken to optimize the power consumption without affecting the safety measures and packaging quality. Implementation of improved techniques, promotes reduction in the environmental hazards caused by the liquid filling industries. Continuous research and analyzation in improving the packaging techniques helps to improvise better filing methods without affecting the global demand.  Lets us put light on some methods that can be adopted for an eco friendly environment.

liquid_filling_machines

Renewable raw materials: The first question that will arise is what are renewable resources? The answer is that, they are the naturally available resources which can replenish within a short span of time through a biological or natural reoccurrence. Replacing the fast finishing resources with these renewable raw materials will reduce the pressure on the scarcely available sources of the planet and can ensure a secure future availability. Most of these naturally replenishing sources are biodegradable but considering the safety measures for the filling process it has to be fused with some materials which will make them non- biodegradable. Further research is being done by the organizations to explore more replenishing raw materials that can replace the extinctive sources.

Energy and logistic sustenance: Most of the liquid filling machines work on electricity. Thus the annual emission results cleared the reason for the CO2 emission in the filler industry. Thus for an environmental positive functioning we need reducing of the energy consumption by the liquid filling machines. This can be achieved by upgrading the equipments, optimizing production process, consumption metering and replacing the normal lighting with efficient LED lighting. Contractual emission utilization also carried out for efficient energy optimization. A bigger step can be taken if we replace the normal power resources with solar resources.

Even the emission impact on transport is calculated. Continuous transport is always present between the production facilities. From importing raw materials, to exporting finished goods everything requires transportation. Thus factors like distance between the suppliers, type of fuelling in the vehicle, type of vehicle itself etc should also be calculated. This would help in making complex measures to check the increasing emission rates.

Recycling: The liquid filling machines and the industries that uses it should implement an optimized recycling operation which may include, treating internally generated waste and high recycling of the defective liquid filled products. There are times when the filling machines make some mistakes resulting in defective product. These products will not be sent to the customers, instead they can be treated well and the ingredients can be reused as no damage will be caused to the medicine and it will be only the package. Recycling can even come out as cost effective. Contributing to the recycling process will help deduce the environmental hazard and unwanted addition of waste.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

Liquid Filling Machine for Pharmaceutical Industry in Egypt & African Region

The Egyptian pharmaceutical market has seen rapid development over the last 10 years. According to reports from the ministry of health and pharmaceutical players (Arab union of pharmaceutical manufacturers), the country is among the top consumers of pharmaceutical products in the Middle East and North African (MENA) region. Reports indicate that 70 % of the market is dominated by private segment while the remaining 30% is on the institutional players.

Market Statistics

According to these reports, the private sector manufacturing is valued at over 1.6 billion US dollars and this trend is still going on. The increasing demand for the prescription drugs supplied by private sectors has created a huge demand-pull for manufacturing and processing equipments such as the liquid filling machines, labeling machines and many more. To cater for this increasing demand, innovative technologies have been developed, which are able to enhance the processing and packaging efficiency leading to greater production capacity and profitability.

Production Volume Requirements versus Machine Capacity

For achievement of the required output, it is crucial for manufactures to access the machine capacity in relation to their target production. Pharmaceutical bottle filling process is an end line process that must be handled with adequate attention for efficiency to be achieved.

The capacity of a liquid packing machine is determined by the number of bottles or vials that the equipment can pack per minute. During procurement, it is also important to consider other factors such as “no product – No fill” features, Ease of cleaning and maintenance, accuracy of the equipments and the durability of the machine.

Demand for the Liquid Filling MachineDemand for the Liquid Filling Machine

To meet the increasing demand in prescription products, manufacturers must enhance their production efficiency through innovative processing and packing equipments. Multitasking in packing equipments has solved this problem. These are equipments, which can be re-calibrated to fill different types of bottles as the orders arise. Some heavily demanded products packed using the equipment include baby nose drops, eye ointments, nasal sprays, and the widely used cough syrups and decongestants.

The “LIQFILL-40IR- Injectable Volumetric Liquid Vial Filling Machine with Stoppering” is one such equipment, which can execute rapid bottle packing with a speed of up to 40 vials per minute. It is important to note that the machine can dispense from 1 ml of liquid up to 100mls.

Liquid Filling MachinesInstallation and Usability of Filling Machines

The ease of installation and usage is also an important factor in liquid filling. The change over from one type of product to another must be smooth and easy to implement for efficiency to be achieved. Cleaning and rinsing must also be quick to implement during change over process. It is important to procure equipment that meets these important features for higher productivity to be realized.

Availability of Equipment

Brothers is a leading manufacturer of liquid packaging equipment, known for supply to pharmaceutical manufacturers. The company has focused their strategy on emerging market from northern Africa where demand for efficient processing is on the increase.

Conclusion

There is an increase in demand for packaging equipment in the pharmaceutical industry in Egypt and the rest of Africa. Efficiency and productivity are very important considerations during procurement of packing and filing machines. Brothers Pharmamach (India) Pvt. Ltd have developed the right filling machines to cater for this emerging market and offer efficient and durable range of equipment for all your processing requirements.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.