DRYFILL-120RC

The Automatic High Speed Rotary Monoblock Dry Syrup Powder Filling and Capping Machine Model DRYFILL-120RC is designed for high-speed and accurate filling and capping of dry syrup powder into Glass, Plastic, PET, HDPE and LDPE bottles. This automatic powder filling machine can operate at speeds of up to 120 bottles per minute, depending on powder fill volume, powder type, bottle diameter and bottle neck diameter.

The machine features a stainless steel finish with a heavy-duty M.S. frame structure and S.S. cladding. All powder-contact parts are manufactured from SS316 material and HDPE funnels, while machine enclosures are made from SS304 material. The proven vacuum and air filling system provides high-speed powder filling with consistent filling accuracy.

A unique bottle lifting and neck holding system helps prevent powder spillage on the bottle shoulder, neck and body, reducing product wastage and keeping bottles clean. The monoblock design combines filling and capping operations in a compact footprint, making the machine suitable for applications where efficient space utilization is required.

The rotary bottle and funnel movement system ensures smooth, high-speed powder filling by moving the funnel along with the bottles. Synchronized operation of the bottle infeed star wheel, powder wheel, outfeed star wheel and capping system supports reliable machine performance. A unique vibratory system inside the funnel also assists in filling semi-free-flow powders at higher speeds.

The machine can be configured for both ROPP (Alu. Cap) and Screw Cap applications with suitable change parts. For combined ROPP and screw capping applications on the same machine, the Screw Cap thread should not have more than 1.5 turns for capping. For separate applications, different cap types can be used without this limitation.

Technical Specifications :

Bottle Diameter Upto 85mm*, Square or Rectangular bottles can be used
Bottle Height 100mm* Maximum
Cap Any type of ROPP or Screw Cap, Sample required for evaluation
Fill Range 5gms. To 70gms. In Single Dose with the help of change parts for different fill volume
Fill Accuracy +/- 1 to 2% Depending upon the Powder, under the controlled level of Humidity
Conveyor Height 815-940 mm
Overall Dimensions 2500 mm (L) x 1750 mm (W) x 2000 mm
Speed Max. 120 Bottles per minute depending on Bottle Size, Bottle Neck Diameter, Type of Powder, Fill Volume, Type of Cap and Cap Size.
* Specification can be changed as per customers requirements

Utility Requirement :

Filtered Compressed Air Filtered, Oil Free 2kg/cm2, 5 to 7 Bar Air Pressure
Vacuum 28" Hg. @ 300 LPM 2nos. and 500LPM 1no.
Humidity Below 30% Rh
Electrical 415 VAC 3 Phase 50Hz and 220 VAC Single Phase Power Supply (50/60 Hz) with A.C. Drive
Power 3 H.P. For Machine and 3 H.P. for Vacuum Pump if procured with machine.

Special Features :

  • No Bottle - No Fill System
  • Unique Continuous Motion of Bottle Movement for smoother operation
  • Rotary Bottle Movement System with Rotary Funnel System
  • Funnel with unique vibratory system for filling semi-free-flow powder at higher speed
  • All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization
  • Machine construction in SS304 material
  • Filling Accuracy of +/- 1 to 2% depending on powder at controlled humidity below 30% Rh
  • Automatic Infeed and Exit of Bottles through Star Wheel System
  • No Bottle at infeed conveyor - Automatic Machine on/off system
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Low Cap Level - Machine Stop System
  • Automatic Cap Feeder On - Off System to avoid cap damage and unnecessary movement
  • Toughened Glass Safety Cabinet
  • Blower for dust extraction
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